5X00070G01?可靠性高、應(yīng)用非常廣泛的工業(yè)控制產(chǎn)品

PLC是現(xiàn)代工業(yè)的三大支柱之一,是可靠性高、應(yīng)用非常廣泛的工業(yè)控制產(chǎn)品。在中大型模塊化的PLC產(chǎn)品中,CPU模塊(*處理器)是PLC的中心。一些重大的工業(yè)生產(chǎn)線往往要求連續(xù)運(yùn)行不能停頓,而可靠性再高的PLC也不能保證故障為零,因此,雙CPU的冗余控制是一種滿足連續(xù)生產(chǎn)要求、提高系統(tǒng)可用性的有效手段。

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5X00070G01?可靠性高、應(yīng)用非常廣泛的工業(yè)控制產(chǎn)品

?PLC是現(xiàn)代工業(yè)的三大支柱之一,是可靠性高、應(yīng)用非常廣泛的工業(yè)控制產(chǎn)品。在中大型模塊化的PLC產(chǎn)品中,CPU模塊(*處理器)是PLC的中心。一些重大的工業(yè)生產(chǎn)線往往要求連續(xù)運(yùn)行不能停頓,而可靠性再高的PLC也不能保證故障為零,因此,雙CPU的冗余控制是一種滿足連續(xù)生產(chǎn)要求、提高系統(tǒng)可用性的有效手段。下面以熔鹽爐自控系統(tǒng)為實(shí)例詳述雙CPU冗余控制的實(shí)現(xiàn)方法。

一、熔鹽爐自動系統(tǒng)綜述

熔鹽爐自控系統(tǒng)是一水硬鋁管道化溶出生產(chǎn)線上的重要環(huán)節(jié),控制熔鹽的加熱和循環(huán),用熔鹽的熱量去循環(huán)加熱鋁礦石漿。鋁礦石漿的加熱至關(guān)重要,影響zui終產(chǎn)品—氧化鋁的質(zhì)量和產(chǎn)量,因此,熔鹽的溫度控制和循環(huán)控制非常重要。

由于熔鹽爐系統(tǒng)在管道化工程中的重要性,同時考慮到熔鹽是一種活躍的化學(xué)品,在不同的溫度下有不同的形態(tài),低溫下凝固,高溫下不穩(wěn)定會發(fā)生化學(xué)反應(yīng),從而腐蝕管壁甚至于爆炸,所以安全、可靠、操作簡便和自動化管理是系統(tǒng)設(shè)計的關(guān)鍵,因此考慮用一套雙CPU冗余的PLC、兩套工控機(jī)、高質(zhì)量的傳感器、變送器和執(zhí)行機(jī)構(gòu)來控制兩臺1200萬大卡的熔鹽爐、一臺鹽泵、一組鹽閥、一個熔鹽槽和其他相關(guān)設(shè)備,實(shí)現(xiàn)熔鹽的加熱和循環(huán)過程自動化、計算機(jī)操作、監(jiān)控和管理的自動化控制。

控制器PLC、工控機(jī)(包括顯示器)、通訊網(wǎng)絡(luò)和電源及關(guān)鍵測試點(diǎn)等系統(tǒng)中的重要部件均采用冗余結(jié)構(gòu),兩套工控機(jī)和大屏幕顯示器組成的兩套監(jiān)控操作管理臺并行運(yùn)行;兩條冗余的ControlNet高速通訊網(wǎng)絡(luò)同時傳送數(shù)據(jù);兩套直流電源同時向控制器PLC、變送器和開關(guān)量輸入模塊供電,關(guān)鍵測試點(diǎn)同時設(shè)置兩個傳感器測試數(shù)據(jù)。

冗余設(shè)計使系統(tǒng)關(guān)鍵部件的可靠性提高了一倍,而使系統(tǒng)的整體可靠性大大的提高。

5X00070G01?可靠性高、應(yīng)用非常廣泛的工業(yè)控制產(chǎn)品

PLC is one of the three pillars of modern industry and is a highly reliable and widely used industrial control product. In medium and large modular PLC products, the CPU module (* processor) is the center of the PLC. Some major industrial production lines often require continuous operation can not stop, and no matter how high the reliability of the PLC can not guarantee zero failure, therefore, dual CPU redundancy control is an effective means to meet the requirements of continuous production and improve the availability of the system. The following takes the automatic control system of molten salt furnace as an example to describe the implementation method of double CPU redundancy control.

I. Overview of automatic system of molten salt furnace

The automatic control system of molten salt furnace is an important link in the dissolution production line of duralumin pipe, which controls the heating and circulation of molten salt, and uses the heat of molten salt to heat the aluminum ore pulp. The heating of aluminum ore pulp is very important, which affects the quality and output of the final product – alumina, so the temperature control and circulation control of molten salt are very important.

Due to the importance of molten salt furnace system in pipeline engineering, and considering that molten salt is an active chemical with different forms at different temperatures, solidification at low temperatures, unstable chemical reactions will occur at high temperatures, thereby corroding pipe walls and even exploding, safety, reliability, easy operation and automated management are the keys to system design. Therefore, consider using a set of double CPU redundant PLC, two sets of industrial computers, high-quality sensors, transmitters and actuators to control two 12 million calories of molten salt furnace, a salt pump, a group of salt valves, a molten salt tank and other related equipment, to achieve the automatic control of molten salt heating and circulation process, computer operation, monitoring and management.

The important components in the system, such as controller PLC, industrial computer (including display), communication network, power supply and key test points, all adopt redundant structure, and two sets of monitoring and operation management stations composed of two sets of industrial computer and large screen display run in parallel; Two redundant ControlNet high-speed communication networks transmit data simultaneously; Two sets of DC power supplies simultaneously supply power to the controller PLC, transmitter and switch input module, and the key test point sets two sensor test data at the same time.

The redundancy design doubles the reliability of the key components of the system and greatly improves the overall reliability of the system.

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成都陽光不斷創(chuàng)新致力于提升停產(chǎn)的自動化零件供應(yīng)水平,無論客戶身處何地,無論所需配件多么稀有,我們總能將客戶與所需產(chǎn)品緊密連接 ,成都陽光零部件覆蓋廣泛。
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Company Introduction:
Chengdu Sunshine Xihe Co., Ltd. specializes in one-stop procurement consulting for imported industrial spare parts, offering original equipment and professional discontinued parts services. We are committed to providing efficient and reliable automation solutions for our customers. Customer support fast responseThe network of partners spans all continentsGlobal partner networkAlways achieve more delivery, be it parts, service or speed



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